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Mammography Machine Plastic Paddle Support Frame Mould and Moulding Service
Mammography Machine Plastic Paddle Support Frame Mould and Moulding Service | Renovator Appliances Ltd
Product Overview
Renovator Appliances Ltd manufactures precision Plastic Injection Moulds and provides injection moulding solutions for Mammography Machine Plastic Paddle Support Frame components used in designated mammography compression-paddle assemblies. The support frame provides structural support and an attachment interface for the compression paddle and associated positioning mechanism.
The mould is developed according to the required frame dimensions, paddle mounting arrangement, structural geometry, load requirements, positioning features, wall thickness, reinforcement requirements, and surrounding assembly clearances. The frame can be customized with mounting bosses, locating features, reinforcing ribs, guide sections, clips, screw holes, pivot interfaces, and other product-specific details.
Key Features
Precision injection moulding for mammography paddle support frames
Customized frame geometry according to paddle and machine design
Structural support for designated compression-paddle components
Accurate paddle mounting and positioning interface
Reinforced sections for improved rigidity
Integrated mounting bosses and screw holes
Locating ribs and alignment features
Pivot, guide, clip, or snap-fit features where required
Controlled wall thickness for dimensional stability
Proper clearance from moving components
Smooth and consistent moulded surface
Customized colour, texture, and surface finish
Suitable for prototype and volume production
Supports OEM and ODM manufacturing requirements
Industrial Applications
| Application | Use of Mammography Machine Plastic Paddle Support Frame |
|---|---|
| Mammography Compression Assembly | Supports and positions the compression paddle |
| Mammography Imaging System | Provides a structural paddle-support interface |
| Breast Compression Mechanism | Connects the paddle with the designated support mechanism |
| Screening Mammography Equipment | Maintains the required paddle positioning arrangement |
| Diagnostic Mammography Equipment | Supports customized compression-paddle assemblies |
| OEM Mammography Equipment | Manufactured according to customized machine designs |
Manufacturing Process
1. Product Design & Development
The Mammography Machine Plastic Paddle Support Frame is developed according to the customer's CAD drawing, 3D model, physical sample, compression assembly, or equipment specifications. The design is reviewed for frame dimensions, paddle mounting points, expected mechanical load, movement range, wall thickness, reinforcement requirements, and clearance from surrounding components.
The frame geometry is coordinated with the compression paddle and its positioning mechanism to maintain accurate alignment during assembly and operation.
2. Plastic Mould Design
The injection mould is designed around the support-frame geometry and its functional mounting features. Suitable parting lines, draft angles, gate locations, cooling channels, ejector arrangements, cores, inserts, and shrinkage allowances are incorporated.
Mounting bosses, screw holes, locating ribs, guide features, pivot interfaces, retaining clips, and reinforcing sections are integrated according to the complete assembly. Mould-flow and cooling considerations help reduce warpage and dimensional variation.
3. Mould Manufacturing
Mould components are manufactured using suitable mould steels such as P20 Steel, H13 Steel, or S136 Steel, depending on production volume, expected mould life, selected plastic material, surface-finish requirements, and component complexity.
CNC machining, EDM, drilling, grinding, polishing, precision fitting, and mould assembly are used to achieve accurate cavity geometry and dimensional consistency.
4. Injection Moulding
The selected plastic material is processed under controlled injection moulding conditions. Injection temperature, filling speed, pressure, holding pressure, cooling time, and cycle time are adjusted according to the selected plastic grade and support-frame geometry.
Controlled processing helps maintain frame dimensions, mounting-interface accuracy, structural rigidity, and repeatable fitment with the compression assembly.
5. Finishing & Assembly Preparation
After moulding, the support frames are inspected for flash, gate marks, sink marks, short shots, sharp edges, warpage, and surface imperfections. Mounting bosses, screw holes, locating features, ribs, clips, pivot interfaces, and guide sections are checked before assembly.
Where required, the moulded frame can be prepared for installation with the compression paddle, paddle holder, and designated positioning mechanism.
6. Quality Inspection
Finished Mammography Machine Plastic Paddle Support Frame components are checked for overall dimensions, structural geometry, mounting-interface accuracy, paddle alignment, surface finish, and fitment with the associated compression assembly.
Trial assembly can be performed to verify secure attachment, positioning, movement clearance, and compatibility with the complete paddle-support mechanism.
Raw Materials
| Material | Suitability for Mammography Machine Plastic Paddle Support Frame |
|---|---|
| PC+ABS | Suitable for rigid structural frames requiring good impact resistance and dimensional stability |
| ABS | Suitable for rigid structural and enclosure applications |
| PC | Suitable where higher impact resistance and dimensional stability are required |
| PBT | Suitable where dimensional stability and thermal performance are required |
| Nylon / PA | Suitable for applications requiring higher mechanical strength and durability |
| Glass-Filled Nylon | Suitable for demanding structural applications requiring increased rigidity |
| POM / Acetal | Suitable for selected guide or low-friction structural features where appropriate |
| Flame-Retardant PC+ABS | Suitable where specified flame-performance requirements apply |
| Engineering-Grade Plastic | Suitable for demanding mechanical and dimensional requirements |
| Medical-Grade Engineering Plastic | Suitable where applicable medical-device material requirements apply |
The final plastic grade should be selected according to mechanical loading, repeated movement, wear, operating temperature, cleaning and disinfectant exposure, dimensional stability, patient-contact proximity, flame-performance requirements, and applicable medical-device specifications.
Quality Control
Renovator Appliances Ltd performs quality checks throughout mould development and injection moulding production. Inspection can include:
Plastic material and grade verification
Applicable material certification review
Mould cavity dimensional inspection
Overall frame dimensions
Wall-thickness consistency
Paddle mounting-interface dimensions
Mounting-hole position and diameter
Mounting-boss dimensions
Locating-feature accuracy
Reinforcing-rib dimensions
Guide-feature dimensions
Pivot-interface dimensions where applicable
Clip and snap-fit accuracy
Paddle alignment
Structural deformation inspection
Warpage inspection
Sink-mark and short-shot inspection
Flash and burr inspection
Surface-finish inspection
Colour consistency
Paddle support-frame trial assembly
Paddle retention and positioning verification
Movement and clearance inspection
Repeated-use compatibility where required
Batch-to-batch dimensional consistency
Buyer Guide
When ordering a Mammography Machine Plastic Paddle Support Frame Mould and Moulding Service, buyers should provide the complete paddle-support design, CAD drawing, 3D model, physical sample, or compression-assembly specifications. Important requirements include:
Compression paddle dimensions
Paddle mounting-interface dimensions
Support-frame dimensions
Required structural profile
Expected mechanical load
Mounting-hole dimensions and locations
Screw, clip, snap-fit, or pivot requirements
Required retaining method
Reinforcing-rib requirements
Guide and locating requirements
Movement range where applicable
Internal component clearance
Required wall thickness
Plastic material and grade
Cleaning and disinfectant requirements
Operating temperature
Surface texture and finish
Colour requirements
Expected production quantity
Required mould life
Prototype or mass-production requirements
OEM or ODM assembly requirements
For mammography equipment, the Paddle Support Frame should be validated as part of the complete medical-device assembly for mechanical strength, paddle positioning, repeated-use durability, movement, cleaning and disinfectant exposure, material compatibility, patient-contact proximity, and applicable medical-device and regulatory requirements. The plastic frame should not be assumed to provide radiation shielding unless specifically engineered, tested, and validated for that function.
Why Choose Renovator Appliances Ltd?
Advanced Injection Moulding Facility
Renovator Appliances Ltd provides controlled plastic injection moulding for structural mammography components requiring accurate mounting interfaces, dimensional stability, mechanical strength, and repeatable production quality.
In-House Mould Manufacturing
In-house mould manufacturing provides better control over support-frame geometry, reinforcing features, mounting interfaces, cooling, ejection, surface finish, and dimensional accuracy.
OEM & ODM Manufacturing
Customized Mammography Machine Plastic Paddle Support Frame moulds and moulded components can be developed according to customer drawings, paddle samples, compression mechanisms, and equipment specifications.
Quality Assurance
Dimensional, material, visual, structural, assembly, and movement checks help maintain consistent paddle support-frame quality and reliable integration with the mammography compression assembly.
Cost-Effective Manufacturing
Integrated mould manufacturing and injection moulding support efficient production for prototype development, pilot production, and regular commercial quantities.
Frequently Asked Questions
1. What is a Mammography Machine Plastic Paddle Support Frame?
It is a moulded plastic structural component designed to support and position a compression paddle within a designated mammography compression assembly.
2. Can the paddle support frame be customized for a specific machine?
Yes. Frame dimensions, mounting interfaces, reinforcement, locating features, pivot points, guide sections, and clearances can be customized according to the machine and paddle design.
3. Can the support frame handle repeated mechanical movement?
Yes. The frame can be designed with suitable structural geometry, reinforcement, mounting features, and engineering plastics according to the expected load and operating cycle.
4. Which plastic materials can be used for the paddle support frame?
PC+ABS, ABS, PC, PBT, Nylon / PA, glass-filled Nylon, selected POM, flame-retardant PC+ABS, and suitable engineering or medical-grade plastics can be considered according to mechanical, dimensional, thermal, cleaning, and medical-device requirements.
5. Can Renovator Appliances Ltd manufacture both the mould and moulded paddle support frame?
Yes. Renovator Appliances Ltd can provide mould design, mould manufacturing, injection moulding, prototype development, quality inspection, and volume production support for customized Mammography Machine Plastic Paddle Support Frame components.
Mould Material : P20 Steel / H13 Steel / S136 Steel
Plastic Grade : Impact Resistant / Heat Resistant / Chemical ResistantProduct Material : ABS / PC-ABS / NylonMould Type : Single Cavity / Multi CavityWeight : 100–350 gDimensions : 150–400 × 80–250 × 30–100 mm