Plastic Picnic Box Mould and Moulding Service | Renovator Appliances Ltd

Product Overview

Renovator Appliances Ltd provides professional Plastic Picnic Box Mould and Moulding Services for manufacturing durable, lightweight, reusable, and customizable plastic picnic boxes designed for outdoor meals, travel, school lunches, office use, family outings, camping, and food storage.

Our complete service includes product design, 3D modelling, mould design, mould manufacturing, mould trials, plastic injection moulding, prototype development, quality inspection, finishing, and bulk production according to customer requirements.

Plastic picnic box designs can be customized according to capacity, shape, compartments, lid design, locking mechanism, handle, stacking arrangement, wall thickness, color, surface texture, branding, and food-contact requirements.

Types of Plastic Picnic Boxes

• Plastic Picnic Box

• Plastic Lunch Picnic Box

• Plastic Food Picnic Box

• Plastic Travel Picnic Box

• Plastic Outdoor Food Box

• Plastic Family Picnic Box

• Plastic Kids Picnic Box

• Plastic School Picnic Box

• Plastic Office Picnic Box

• Plastic Camping Food Box

• Plastic Insulated Picnic Box

• Plastic Compartment Picnic Box

• Plastic Stackable Picnic Box

• Plastic Picnic Box with Handle

• Plastic Picnic Box with Lock

• Plastic Picnic Box with Lid

• Plastic Airtight Picnic Box

• Plastic Transparent Picnic Box

• Plastic Round Picnic Box

• Plastic Square Picnic Box

• Plastic Rectangular Picnic Box

• Plastic Customized Picnic Box

• Plastic OEM Picnic Box

Key Features

Durable Construction

The box can be designed with suitable wall thickness, ribs, corners, and reinforcement to provide rigidity and durability during normal use.

Multiple Compartments

Separate compartments can be incorporated for organizing different food items.

Secure Lid

The lid can be designed with suitable locking, snap-fit, or hinged mechanisms according to customer requirements.

Ergonomic Handle

A molded handle can be incorporated for convenient carrying during travel and outdoor activities.

Stackable Design

The base and lid geometry can be designed to support efficient stacking during storage and transportation.

Food Storage Compatibility

Suitable plastic grades can be selected for applications requiring food-contact compatibility, subject to applicable requirements.

Easy Cleaning

Smooth internal surfaces and suitable corner geometry can facilitate cleaning and maintenance.

Attractive Appearance

Picnic boxes can be manufactured in different colors, textures, finishes, and shapes.

Customized Branding

Logos, embossed designs, labels, color combinations, and other branding features can be incorporated for OEM products.

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Industrial Applications

Industry	Application
Household Products	Food storage and outdoor meals
Food Packaging	Reusable food containers
Kitchenware	Meal organization and storage
School Products	Children's lunch and picnic use
Office Products	Meal carrying and storage
Travel Products	Outdoor food transportation
Camping Products	Outdoor meal storage
Hospitality	Food serving and storage
Retail Brands	Customized picnic products
OEM & ODM	Private-label manufacturing

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Manufacturing Process

Product Design & Development

Customer drawings, 3D models, box capacity, dimensions, compartments, lid design, locking mechanism, handle, wall thickness, color, and branding requirements are reviewed.

Engineering Analysis

The design is evaluated for wall thickness, draft angle, shrinkage, mould filling, cooling, ejection, snap-fits, hinges, ribs, warpage, and dimensional stability.

Mould Design

The Plastic Picnic Box mould is designed using CAD/CAM software according to the required product geometry and production volume.

CNC & EDM Machining

Mould components are manufactured using CNC machining, EDM, Wire Cut EDM, drilling, grinding, and precision tooling processes.

Mould Assembly

Mould components are assembled and checked for alignment, cooling channels, guide systems, ejector operation, inserts, and proper mould operation.

Mould Trial & Sampling

Trial picnic boxes are produced and checked for dimensions, lid fitment, locking mechanism, compartments, handle strength, appearance, and surface quality.

Injection Moulding Production

The selected plastic material is processed using suitable injection moulding machines to manufacture the box, lid, handle, and other moulded components.

Cooling & Ejection

Moulded components are cooled and carefully ejected to maintain dimensional stability and minimize deformation.

Finishing

Flash and excess plastic are removed. Printing, labeling, embossing, or other approved finishing operations can be performed.

Assembly

Where required, the box, lid, hinges, handles, locking components, seals, or other parts are assembled.

Quality Inspection

Finished picnic boxes are inspected for dimensions, lid fitment, closure operation, appearance, surface finish, and customer-defined specifications.

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Raw Materials

Material	Description
PP	Lightweight, durable, and commonly considered for reusable food containers.
HDPE	Suitable for durable containers requiring good impact resistance.
ABS	Suitable for selected rigid outer components where food-contact requirements are not applicable.
TPE/TPR	Can be used for selected seals, grips, or flexible components.
Food-Contact Grade Resin	Can be selected where the intended application requires compliant food-contact material.

Material selection should be based on the intended food-contact application, temperature conditions, chemical compatibility, mechanical requirements, and applicable regulations.

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Mould Material

Mould Material	Application
P20 Steel	Suitable for general-purpose and medium-volume picnic box moulds.
H13 Steel	Suitable for demanding production applications requiring higher mould durability.
S136 Steel	Suitable for applications requiring corrosion resistance and high-quality mould surfaces.

The final mould material depends on production volume, mould life, product geometry, plastic material, surface finish, and customer requirements.

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Quality Control

Raw Material Inspection

Plastic resin is checked for grade, quality, color, and suitability for the intended application.

Mould Inspection

Cavity dimensions, cooling systems, ejector systems, guide components, inserts, and mould alignment are inspected.

First Sample Inspection

Initial picnic boxes are checked against approved drawings, samples, or product specifications.

Dimensional Inspection

Length, width, height, wall thickness, compartment dimensions, lid dimensions, and other critical measurements are verified.

Lid Fitment Inspection

The lid is checked for correct fit, alignment, opening, and closing.

Locking Mechanism Inspection

Snap-fit, latch, clip, or other closure systems are checked for proper operation.

Handle Inspection

The handle and its mounting areas are inspected according to the required carrying application.

Visual Inspection

Products are checked for flash, warpage, sink marks, short shots, scratches, bubbles, contamination, and color variation.

Surface Finish Inspection

Gloss, matte, texture, embossed details, printing, and other finishing features are checked.

Food-Contact Requirements

Where applicable, the selected resin, additives, colorants, and manufacturing process should comply with the relevant food-contact requirements for the intended market.

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Buyer Guide

When selecting a Plastic Picnic Box Mould and Moulding Service, consider:

Box Capacity

Specify the required capacity, such as 500 ml, 1 litre, 1.5 litre, 2 litre, or customized capacity.

Box Dimensions

Specify length, width, height, wall thickness, and internal dimensions.

Compartment Design

Specify the number and size of compartments required.

Lid Type

Choose snap-fit, hinged, locking, sliding, or another suitable lid configuration.

Closure System

Specify clips, latches, snap-fits, or other locking mechanisms.

Handle

Specify integrated handle, folding handle, side grip, or customized carrying design.

Material Selection

Select PP, HDPE, or another suitable grade according to the intended application and food-contact requirements.

Surface Finish

Choose smooth, glossy, matte, textured, or customized finish.

Color

Specify single-color, dual-color, transparent, translucent, or customized color combinations.

Branding

Logos, embossed designs, labels, printing, and other branding elements can be incorporated.

Production Quantity

Production quantity helps determine mould configuration, cavity count, machine capacity, cycle time, and manufacturing strategy.

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Production Capacity

Production capacity depends on box size, product weight, number of components, mould cavity configuration, injection moulding machine, cycle time, material, cooling requirements, assembly, and production quantity.

For example, a 2-cavity mould operating with a 30-second cycle time has a theoretical output of approximately 240 moulded pieces per hour.

Actual production capacity may vary due to cooling requirements, machine efficiency, material preparation, inspection, assembly, finishing, and packaging.

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Why Choose Renovator Appliances Ltd?

Complete Mould Development

Product design, mould design, mould manufacturing, mould trials, sampling, and production support.

Customized Picnic Box Manufacturing

Capacity, shape, compartments, lid, locking system, handle, color, texture, and branding can be customized.

Precision Tooling

Advanced CNC machining, EDM, Wire Cut EDM, mould assembly, and inspection support accurate product dimensions.

OEM & ODM Solutions

Customized picnic box mould development and contract plastic manufacturing support for brands and distributors.

Assembly Support

Box lids, handles, hinges, clips, seals, and other components can be assembled according to product requirements.

Quality-Focused Production

Controlled moulding and inspection processes help maintain consistent dimensions, fitment, appearance, and product quality.

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Frequently Asked Questions

Q1. What is a Plastic Picnic Box Mould?

A Plastic Picnic Box mould is a precision-engineered mould used to manufacture plastic boxes designed for carrying, storing, and organizing food during outdoor activities and travel.

Q2. Which plastic is suitable for picnic boxes?

PP and HDPE are commonly considered for reusable food-container applications, subject to the specific food-contact and performance requirements.

Q3. Can compartments be customized?

Yes. The number, size, shape, and arrangement of internal compartments can be customized.

Q4. Can the picnic box have a locking lid and handle?

Yes. Hinged lids, snap-fit closures, locking mechanisms, and integrated or separate handles can be incorporated according to the product design.

Q5. Does Renovator Appliances Ltd provide complete mould and moulding services?

Yes. Renovator Appliances Ltd provides complete Plastic Picnic Box Mould and Moulding Services, including product design, mould design, mould manufacturing, mould trials, injection moulding, assembly, quality inspection, finishing, and bulk production.